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Download T-series engine overhaul manuals

T16 Series 2.0

Engine
Type 20 T4 - 16 valve D.O.H.C
Cylinder arrangement 4 in line - transverse
Bore - liner 84.45mm
Stroke 89mm
Capacity 1994cm3
Firing order 1-3-4-2
Rotation Clockwise
Valve Timing Naturally aspirated Turbo
Inlet: Opens at 22deg B.T.D.C 10deg B.T.D.C
...... Closes at 38deg A.B.D.C 50deg A.B.D.C
Exhaust: Opens at 50deg B.B.D.C 50deg B.B.D.C
...... Closes at 10deg A.T.D.C 10deg A.T.D.C
Valve open period 240deg
Lubrication
System Type Wet sump, crankshaft driven eccentric rotor pump.
Relief valve opening pressure 4.1 bar (above 80degC)
Pressure at idle 1.0 bar (above 80degC)
Maximum oil pressure at 6500 rev/min 7.0 bar (below 40degC)
Oil pressure warning light switch opens 0.3 - 0.5 bar
Oil filter Full flow with renewable element cartridge
Fuel Pump
Type Electric immersible.
Pump maximum pressure 5 bar
Regulated injection pressure range
3.0 bar
Cooling System
Pressure cap opens 0.9 to 1.0 bar
Thermostat open 92 to 94 degC
Starts to open 88 degC
Cooling fan switch on temperature 96 to 100 degC
Clutch
Type Diaphragm spring, cable operated self adjusting
Clutch plate diameter
NA 215 mm
Turbo 228 mm
Clutch cable colour code
R.H. steering WHITE
L.H. steering BLUE
Manual Gearbox 'PG1'
Gearbox code
220 NA 220 TURBO 420 (all)
PG1 K4 PG1 K7 PG1 K6
Gear ratios
Fifth 0.765 : 1
Fourth 0.935 : 1
Third 1.222 : 1
Second 1.750 : 1
First 2.923 : 1
Reverse 3.000 : 1
Brakes
Disc Diameter
Front 262 mm
Rear 239 mm
Pad minimum thickness 3 mm
Servo boost ratio 4.6 : 1
ABS Model Bosch ABS2E
Master Cylinder bore diameter 23.8 mm
Tyre Sizes
5.5 x 14 steel 175/70 - R14 82T 220SLi, 420Si, 420SLi
norm 2.1 bar(30lbf/in2) >100mph 2.2 bar(32lbf/in2)
6 x 15 alloy 185/55 - R15 81V 220 SLi, 420Si, 420SLi (option), 220Gsi, 220 Coupe, 420 Gsi
norm 2.2 bar(32lbf/in2) >100mph 2.7 bar(39lbf/in2)
6 x 15 alloy 195/55 - ZR15 220 Coupe Turbo, 220 Gsi Turbo
norm 2.2 bar(32lbf/in2) >100mph 2.7 bar(39lbf/in2)
Electrical
System 12V negative earth
Battery
Type - Maintenance Free 011
Cold crank capacity 460 amps
Reserve capacity 90 amps
Alternator
Type A133 - 80
Maximum output 80 amp at 6000 rev/min
Regulator 15TR
Starter motor Temperate Cold climate
Type M79 M78R
Power 1.0 kW 1.4 kW


Specs Index.